Prime Systems Global
In the evolving world of industrial automation and smart manufacturing, innovation is no longer just about developing new tools—it’s about creating systems that work intelligently, efficiently, and seamlessly together. That’s where Prime Systems excels.
As a professional industrial equipment manufacturer and system builder, Prime Systems is redefining what’s possible by bringing together the power of hardware and software in perfect harmony. Our mission is simple: to design and deliver fully integrated solutions that push performance boundaries and deliver real-world results for our clients across industries.
A Unique Strength: The Power of Integration
What sets Prime Systems apart is our unique ability to blend hardware expertise with advanced software development, creating solutions that neither hardware nor software could achieve alone. This is more than simple automation—it’s about creating intelligent systems that adapt, respond, and evolve with your operational needs.
From precision data capture and machine control to enterprise resource planning and real-time networked systems, Prime Systems builds solutions that connect every layer of your operations, helping you increase efficiency, reduce errors, and make smarter decisions faster.
Expertise Across Key Industrial Domains
Our specialties cover a wide spectrum of critical industrial technologies:
Data Systems – From collection to processing and visualization, we help businesses turn raw data into actionable insight. Control Systems – Customized control architecture for machines, lines, and facilities to ensure peak operational performance. SCADA (Supervisory Control and Data Acquisition) – Real-time monitoring, remote control, and process automation tailored to your industry. ERP Integration – We unify production data and enterprise planning to create smooth information flow between your shop floor and top floor.
By interconnecting these systems, Prime Systems ensures your entire operation functions as one cohesive unit—streamlined, scalable, and future-ready.
A Global Team of Experts
Prime Systems brings together an international team of elite professionals, each contributing deep expertise and innovative thinking.
Our world-class Research and Development teams are strategically located in mainland China and Taiwan, where they focus on developing the mechanical, structural, and embedded systems that power our solutions. These teams are known for their precision, creativity, and dedication to quality.
Meanwhile, our software and network division is based in the United States, providing cutting-edge solutions in cloud integration, database management, UI/UX development, and system interoperability. This cross-border collaboration ensures that our clients benefit from the best of global engineering and software development.
Tailored Systems, Scalable Solutions
At Prime Systems, we understand that no two businesses are alike. That’s why every system we build is tailored to meet the specific requirements of our clients. Whether you need a fully automated SCADA platform for your production facility, a data acquisition system integrated with your ERP, or a complete hardware-software solution from the ground up, we bring the tools, knowledge, and experience to make it happen.
We’re not just system builders—we’re partners in your digital transformation journey. Our agile approach allows us to scale solutions as your business grows, adapting to new technologies, processes, and goals.
The Prime Promise
What drives us is more than just technical excellence—it’s a deep commitment to helping our clients succeed. We believe in creating long-term value through solutions that are robust, reliable, and easy to maintain.
Our clients trust us because we don’t just deliver products—we deliver results. From design to deployment and beyond, our team works closely with you to ensure every aspect of your system performs as promised.
Let’s Build the Future—Together
In today’s competitive industrial landscape, success depends on more than just automation—it requires intelligent systems that can scale with your ambitions. With Prime Systems as your partner, you’ll have a team dedicated to building solutions that not only meet today’s demands but also prepare you for tomorrow.
Ready to take your operations to the next level? Contact Prime Systems and discover how our integrated hardware and software solutions can transform your business.
Quality Control:
Prime Systems (China Factory) – Quality Control Process for Stretch Wrap Machines
Objective:To ensure every stretch wrap machine manufactured at Prime Systems meets international standards for performance, safety, and reliability through a rigorous quality control (QC) process.
1. Incoming Material Inspection
Purpose:Verify that all components and raw materials meet required specifications before entering production.
Process:
Inspect mechanical parts, electronic components, motors, sensors, and control panels.
Check for supplier compliance certificates and dimensional accuracy.
Use calibrated instruments for measurements (e.g., calipers, micrometers, multimeters).
Record all results in the Incoming Inspection Log.
Reject and quarantine any non-conforming items.
2. In-Process Quality Control
Purpose:Ensure quality at each step of the assembly process.
Process:
Visual inspection after each assembly stage.
Torque checks on bolts and fasteners using calibrated torque wrenches.
Electrical wiring continuity and insulation checks.
Real-time QC checklist for assembly technicians.
Team leaders conduct random audits daily.
3. Pre-Testing and Calibration
Purpose:Verify all machine parameters are within design tolerances before full functional testing.
Process:
Calibrate load cells, sensors, tension control, and film delivery systems.
Check PLC programming and user interface responsiveness.
Adjust roller alignments, film carriage height, and motor speed settings.
4. Final Functional Testing
Purpose:Simulate actual customer usage conditions to ensure reliable operation.
Process:
Run a full test wrap cycle using standard stretch film and test pallets.
Measure pre-stretch ratio, tension consistency, and cycle time.
Confirm safety features: emergency stop, film break detection, load height sensing.
Monitor noise levels, vibrations, and energy consumption.
Record results on Final Test Report with pass/fail status.
5. Packaging and Pre-Shipment Inspection
Purpose:Ensure only approved machines are packed and prepared for shipment.
Process:
Clean and inspect final machine appearance.
Attach labels, manuals, and QC certificates.
Use shock-proof and moisture-resistant packaging materials.
Conduct Pre-Shipment Inspection (PSI) with photos, video documentation, and checklist.
6. Continuous Improvement & Feedback Loop
Purpose:Improve product quality through feedback and analysis.
Process:
Analyze customer complaints and warranty claims monthly.
Implement Corrective and Preventive Actions (CAPA).
Review QC trends and KPIs during weekly quality meetings.
Conduct supplier performance reviews quarterly.
Documentation & Records Maintained
Incoming Material Logs
Assembly QC Checklists
Calibration Certificates
Final Test Reports
Non-Conformance Reports (NCRs)
Pre-Shipment Checklists
Certifications and Compliance
All quality processes comply with:
ISO 9001:2015 Quality Management System
CE/UL/CSA standards for electrical safety
ROHS/REACH compliance for materials (where applicable)